Advanced Engineering

Offshore Engineering Optimisation

Automated Design-Space Exploration with Synapse + OrcaFlex

Zeta Subsea combines OrcaFlex dynamic analysis with Synapse optimisation to systematically explore complex offshore engineering design spaces.

Instead of manually changing parameters and repeating simulations, our workflow automatically evaluates design configurations against defined engineering variables, constraints and objectives.

Discuss your engineering problem

From Simulation to Optimisation

Traditional offshore analysis often relies on repeated manual iterations: modify the model, run the simulation, review the results and repeat.

Our Synapse + OrcaFlex workflow connects these steps into an automated optimisation loop.

  1. 01

    Define

    Zeta Subsea

    The engineering problem, design variables, constraints and objectives.

  2. 02

    Generate

    Synapse

    Candidate configurations are created from the defined design space.

  3. 03

    Simulate

    OrcaFlex

    Each configuration is analysed as a dynamic offshore system.

  4. 04

    Evaluate

    OrcaFlex results

    Responses are extracted and checked against project requirements.

  5. 05

    Optimise

    Synapse

    Feasible solutions and trade-offs guide the next design iterations.

Results feed the next design iteration back into Synapse, closing the optimisation loop.

Synapse manages the design variables, objectives and constraints. OrcaFlex evaluates the physical response of each configuration. Results are automatically returned to the optimisation workflow to guide the next design iterations.

How It Works

01

Define the Design Space

Define the parameters that can change, together with the engineering constraints and optimisation objectives.

Typical design variables

  • geometry
  • line lengths
  • buoyancy configuration
  • anchor positions
  • pretension
  • hang-off conditions
02

Automate OrcaFlex Simulations

Candidate configurations are automatically generated and analysed in OrcaFlex.

03

Evaluate Engineering Performance

Relevant results are automatically extracted and checked against project requirements.

Typical checks

  • tension
  • curvature / MBR
  • clearance
  • offset
  • displacement
  • project-specific response limits
04

Explore Better Solutions

Synapse uses the simulation results to explore feasible solutions and identify engineering trade-offs between competing objectives.

Applications

The workflow can be adapted to offshore systems that can be represented by design variables, engineering constraints and measurable objectives.

Dynamic Power Cables

Configuration, buoyancy, geometry, loads, curvature and clearance.

Risers

Flexible risers, lazy-wave configurations and other OrcaFlex-based riser design studies.

Mooring Systems

Line geometry, anchor positions, pretension, offsets, loads and multi-objective design studies.

Offshore Installation

Parametric assessment and repeated simulation workflows for installation engineering.

Parametric & Sensitivity Studies

Systematic evaluation of large design spaces and interacting engineering parameters.

What This Adds

Explore More Alternatives

Evaluate a much wider set of configurations than is normally practical through manual iteration.

Handle Multiple Constraints

Assess candidate designs against several engineering requirements simultaneously.

Compare Competing Objectives

Understand trade-offs between feasible solutions using multi-objective optimisation.

Reduce Repetitive Engineering

Automate model updates, simulation execution, result extraction and iterative evaluation.

Synapse + OrcaFlex

OrcaFlex

Numerical simulation of the offshore system and calculation of the engineering response.

Synapse

Optimisation environment used to manage variables, constraints, objectives and iterative design-space exploration.

Zeta Subsea

Engineering formulation, software integration, OrcaFlex automation, model development and interpretation of the resulting design solutions.

Simulation provides the response. Optimisation guides the search. Engineering defines the solution.

Demonstrated Capabilities

Lazy-Wave Flexible Riser Optimisation

A Synapse + OrcaFlex workflow was applied to a lazy-wave flexible riser design problem using multiple design variables, engineering constraints and competing objectives.

Design variables
  • buoyancy section length
  • top section length
  • bottom section length
Objectives
  • minimise total buoyancy uplift
  • minimise riser length
  • achieve the required top-angle condition
Constraints
  • curvature within MBR
  • sag and hog geometry limits
  • target top angle of 7° ± 0.1°
View technical demonstration on LinkedIn

Multi-Objective Mooring Optimisation

The workflow was also applied to a MetOcean buoy mooring system to explore the trade-off between structural loading and total mooring length.

Design variables
  • top mooring line length
  • bottom mooring line length
Objectives
  • minimise top load
  • minimise total mooring length
Constraints
  • maximum horizontal offset ≤ 350 m

The optimisation produces a Pareto frontier that helps visualise the trade-offs between feasible solutions.

View technical demonstration on LinkedIn

Research & Technical Validation

The Synapse + OrcaFlex integration has also been applied in research studies addressing optimisation problems for floating offshore wind systems.

These studies demonstrate automated model generation, simulation execution, results extraction and optimisation workflows for mooring systems and dynamic power cables.

Have a Complex Offshore Engineering Problem?

Problems involving multiple design variables, constraints, competing objectives or repeated OrcaFlex simulations can be strong candidates for an optimisation-driven approach.

Tell us what you need to evaluate and we can assess whether the problem is suitable for automated design-space exploration.

Contact Zeta Subsea